Converting Capability
From Material Roll to Finished Membrane Component
Custom die cutting helps turn breathable membrane materials into ready-to-assemble components with the required shape, adhesive area, release liner and supply format.
Rotary and Flatbed Die Cutting
Suitable converting methods can be selected according to material thickness, part geometry, annual volume and required production format.
Custom Shapes and Dimensions
Available for round discs, rings, strips, tabs, irregular profiles, vent patches and application-specific membrane components.
Membranes, Foams and Laminates
We can convert ePTFE membrane structures together with foam, nonwoven, film, mesh, adhesive and release liner layers.
Pieces, Sheets or Rolls
Finished components can be supplied as loose pieces, sheeted parts, kiss-cut rolls or custom packaging formats for assembly lines.
Die Cutting Process
Designed Around Your Material and Assembly Process
A membrane component must fit both the product housing and the production process. We review material structure, adhesive requirements, part geometry, tolerances and supply format before recommending a die-cutting solution.
Material Review
We assess membrane thickness, backing layers, adhesive type, liner material and material handling requirements before tooling selection.
Tooling and Sample Preparation
Prototype parts can be prepared for fit checks, airflow testing, adhesion validation and assembly trials before production approval.
Production Supply Planning
Parts can be arranged for manual assembly, semi-automatic handling or roll-fed automation according to your manufacturing process.
Material Options
Functional Materials We Can Convert
ePTFE Vent Membranes
Breathable membranes for pressure equalization, liquid resistance, dust protection and enclosure venting.
Adhesive-Backed Vent Patches
Custom vent patches with pressure-sensitive adhesive, release liner and application-ready die-cut shapes.
Foam Vent Liners
Die-cut PE foam, EVA foam and multi-layer liner structures for caps, closures and liquid packaging.
Laminated Functional Materials
Multi-layer composites that combine membrane, film, nonwoven, foil, mesh or protective support layers.
Typical Applications
Custom Die-Cut Parts for Multiple Industries
Chemical Packaging
Vent liner discs, induction liner inserts, cap vents and pressure-equalization components for liquid containers.
Electronics and Sensors
Adhesive vent patches for sensor housings, electronic enclosures, outdoor devices and protective assemblies.
Automotive Components
Breathable membrane parts for lighting, battery housings, control modules and fluid-management systems.
Industrial Equipment
Converted membrane components for pumps, housings, outdoor equipment, control boxes and industrial enclosures.
Custom Converting Project
Request Custom Die-Cut Membrane Samples
Send your drawing, target dimensions, material stack, adhesive requirement, annual volume and preferred supply format. Our team can recommend a suitable converting method and sample plan.
Technical Support: info@ventrase.com
Custom Die Cutting Request
Provide your component details for engineering review, sample planning and quotation.